Prism Pharma Machinery - India
Prism Oral Liquid Syrup & Suspension Manufacturing Plant
* Application & Process:
- Prism designs and manufactures advanced preparation vessels and integrated processing systems for pharmaceutical and cosmetic applications. With strong process expertise, the systems are suitable for manufacturing sterile injectables, dispersions, ophthalmic products, syrups, suspensions, and suppositories.
- The equipment ensures hygienic, automated, and efficient processing with minimal manual intervention, delivering consistent product quality in compliance with cGMP standards.
* Automatic Liquid Syrup Manufacturing Plant:
- A fully automated system for hygienic and efficient oral liquid production.
* System Components:
- Sugar charging and transfer system
- Sugar melting vessel with stirrer
- Basket filter with transfer pump
- Syrup manufacturing vessel with stirrer
- Inline homogenizer
- Zero hold-up filter press
- Storage vessel with stirrer
- SS interconnecting pipelines
- Transfer pumps
- Automatic control panel
- Working platform
* Salient Features:
- Designed as per cGMP requirements
- Closed and automated material transfer system
- Reduced human intervention and contamination risk
- Temperature-controlled sugar melting and syrup vessels
- Propeller and anchor agitators for efficient mixing
- Compact skid-mounted design for easy installation
- VFD-controlled agitators for process flexibility
- Efficient transfer pumps between process stages
- Inline homogenizer for uniform product consistency
- Zero hold-up filtration to minimize product loss
- User-friendly control panel with digital monitoring
- Energy-efficient operation with reduced batch time
- Improved yield with minimal product loss
- Robust and reliable construction
- Integrated safety interlocks and alarms
- Built-in CIP/WIP system
- PLC-SCADA automation with recipe control, batch data, and audit trails
- cGMP-compliant design suitable for global regulatory standards
- Complete validation support: DQ, IQ, OQ, PQ, FAT, SAT
- Scalable from R&D to commercial production
