Prism Semi - Solid (Ointment, Cream, Gel, Toothpaste) Manufacturing Plant

* Application & Process:
The Prism Ointment Manufacturing Plant is a fully integrated system designed for the production of pharmaceutical and cosmetic ointments, creams, gels, and other semi-solid formulations. The plant combines mixing, emulsification, vacuum processing, heating, cooling, and homogenization, ensuring high efficiency, uniformity, and reduced batch processing time.

* Applications: The system is suitable for manufacturing a wide range of products, including:
- Topical antibiotics
- Anti-inflammatory ointments
- Skin protectants
- Moisturizers and creams
- Sunscreen formulations
- Acne treatment products
- Analgesic ointments
- Anti-fungal and medicated creams
These products can be formulated for application on different parts of the body, including sensitive areas.

* Salient Features
- Integrated system for mixing, homogenizing, heating, cooling, and vacuum
- Compact single-base structure for easy installation
- Top-driven anchor agitator with optimized paddle design
- Bottom-mounted homogenizer for effective emulsification
- Jacketed, insulated, and vacuumized vessel
- Hydraulic lifting system for top lid
- Sterilization
- Vacuum system with gauge and non-return valve
- Energy-efficient operation with reduced process time
- Minimal product loss and improved yield
- Robust construction ensuring long service life and reliability
- Integrated safety interlocks and alarms for safe operation
- Inbulit CIP / WIP System
- PLC-SCADA automation with recipe control, batch data, and audit trails
- cGMP compliant design with SS 316L contact parts
- Complete validation documents (DQ, IQ, OQ, PQ, FAT, SAT)
- Scalable from R&D to commercial production

The Prism Ointment Manufacturing Plant offers a reliable, efficient, and scalable solution for semi-solid production. Its advanced design ensures high product quality, reproducibility, and compliance with international pharmaceutical standards, making it suitable for both medium and large-scale manufacturing.